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Earth Day -- What Happens To Recycled Batteries?

Power-Cell Battery Products, LLC
Release date: April 12, 2011
Bloomingdale, Illinois - Earth Day (April 22) is always a good time to examine recycling practices. So, have you ever wondered what happens to the batteries you recycle? Do you have some lingering doubts as to whether the components actually get recycled or if its a just a feel good thing? Wonder no more, Mills Rendell, president of Power-cell Battery Products in Bloomingdale, IL is setting the record straight.
Theres so much hype around recycling that I understand the skepticism, he said. But in the case of batteries, Im here to tell you that they do get completely recycled and most of the components are reused. According to Rendell, this is what happens.
Batteries contain toxic heavy metals, such as cadmium, mercury and lead. Once batteries are collected at the recycling facility, the materials are separated by chemistry type. Recyclers will then place sealed lead acid (SLA), nickel cadmium (NiCd), nickel metal hydride (NiMH), and lithium ion (Li-Ion) batteries into designated boxes. After that, batteries are broken apart and separated into components.
The broken battery pieces go into a large water-filled tank, where the lead and heavy materials fall to the bottom and the plastic rises to the top. At this point, the plastic pieces are scooped away and the liquids are drawn off, leaving the lead and heavy metals. A high-temperature heat treatment salvages reusable metals such as lead and cadmium from the batteries.
In the case of SLA batteries, the components are separated into three categories: plastic, lead and electrolytes.
Broken pieces of plastic are collected, washed, dried and sent to a plastic recycler where the pieces are melted together. The molten plastic is put through an extruder that produces small uniform plastic pellets. The pellets are sold to manufacturers of battery covers and cases.
Lead parts (e.g. posts and terminals) are cleaned and melted together in smelting furnaces. The molten lead is poured into ingot molds, where the impurities float to the top, are scraped away and the ingots are left to cool. Then the recovered lead oxide is sold back to manufacturers for use in new batteries and stainless steel.
Electrolytes can be handled in two ways. Spent battery acid can be neutralized with an industrial grade compound similar to baking soda. This turns the acid into water. The water is treated; cleaned and tested to ensure it meets clean water standards. Then its released into the public sewer system. The other option is to process and convert the spent battery acid into sodium sulfate, an odorless white powder that can be used in laundry detergent, glass and textile manufacturing.
"If you arent already recycling your batteries, you should be, Rendell said. The best way to recycle most batteries is to collect them in a container and bring the filled container to a recycling center. Most battery manufacturers will take your batteries back for recycling. Of course we do."
ZEUS Battery Products, owned by parent company Power-Cell Battery Products, LLC, is celebrating its 10th anniversary. It is the manufacturer of the ZEUS line of batteries and power products---an approved supplier for leading global companies. They are a single-source supplier of stock and custom batteries, chargers, and accessories---also providing technical assistance to customers throughout Chicagoland and the U.S. Their headquarters are located at 191 Covington Drive, Bloomingdale, Illinois.
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About The Company
Power-cell Battery Products is the manufacturer of the ZEUS line of batteries and power products----an approved supplier for Fortune 500 companies such as Honeywell, Welch Allyn, and Abbott. They are a single-source supplier of stock and custom batteries, chargers, and accessories---also providing technical assistance to customers throughout Chicagoland and the U.S. Their headquarters are located at 191 Covington Drive, Bloomingdale, Illinois. For more information, call 877-469-4255 or visit http://www.powercellbattery.com.
Look for us on Facebook: http://www.facebook.com/ZEUSBatteryProducts
Look for us on LinkedIn: http://www.linkedin.com/company/zeus-battery-products
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ZEUSÒ is a registered trademark of Power-Cell Battery Products, LLC. All other company and product names may be trademarks of respective companies with which they are associated.
Battery Recycling
Power-cell Battery Products is committed to protecting the environment. This means keeping recycled batteries out of the worlds landfills and preserving natural resources. The company does its part to ensure that all batteries are recycled.
Company Information: Name: Power-Cell Battery Products, LLC Address: 191 Covington Dr. City: Bloomingdale State: IL ZIP: 60108 Country: USA Phone: 630.295.6800 FAX: 630.295.6801 http://www.powercellbattery.com
Press only:
Jean Van Rensseler, Smart PR Communications
Phone: 630-363-8081
Email: Jean@SmartPRCommunications.com
General Public:
Gina Galante
Phone: 630.295.6800
Email: ginag@powercellbattery.com
Technical Contact:
Jenny Wright
Phone: 630-295-6800
Email: jwright@powercellbattery.com
Product Information:
http://www.powercellbattery.com
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